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ORIGINAL SOURCE OF DESIGNS AND TECHNOLOGY

UNIVERSAL COMPANY USES THE BRAND UNIVERSAL BOSCHI ITALY AS DR. BOSCHI OF ING. L&A BOSCHI GAVE THE CERTIFICATION TO USE THE BRAND NAME BOSCHI ITALY IN ALL THE OXYGEN NITROGEN AND ARGON PLANTS MANUFACTURED BY UNIVERSAL AS PER BOSCHI ITALY TECHNOLOGY ACQUIRED SINCE 1985.

THE FIRST COLUMN WAS DEVELOPED IN 1989 BY UNIVERSAL WITH ITALIAN ENGINEERS POSTED AT NEW DELHI AND BOSCHI KNOW-HOW & DESIGNS .

PRESS CONFERENCE HELD ON 5TH NOVEMBER,1990 AT NEW DELHI. DR. BOSCHI ANNOUNCED THE OPENING OF NEW FACTORY UNDER BRAND NAME OF ING.ILA OF BOSCHI BY CRYOFUSION PVT LTD (DIV. OF UNIVERSAL INDUSTRIAL PLANT MFG CO) .DR. BOSCHI ANNOUNCED & CERTIFIED THAT UNIVERSAL WAS CERTIFIED MANUFACTURE OF BOSCHI ITALY BRAND OXYGEN NITROGEN PLANTS & THE QUALITY WAS MEETING INTERNATIONAL STANDARD.

AIR SEPARATION COLUMNS( 100% CRYOGENIC GRADE STAINLESS STEEL) :

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AIR SEPARATION COLUMNS ARE THE MAIN PART OF THE OXYGEN PLANT PROCESS AND IT OPERATED UNDER SUB ZERO TEMPERATURES UPTO MINUS 190 DEGREES CENTIGRADE.

UNIVERSAL BOSCHI OXYGEN PLANTS AIR SEPARATION COLUMNS USES HIGH DEGREE OF ENGINEERING SKILLS AND PERFECTION IN TECHNOLOGY WITH ORIGINAL DESIGNS , ENGINEERING ,TECHNOLOGY AND SKILLS INHERITED FROM EUROPEN MANUFACTURERS ING L & A BOSCHI ITALY OVER MANY DECADES OF DEDICATED HARD WORK BY OUR research TEAM UNDER OUR TECHNICAL DIRECTOR MR. SANJIV AGRAWAL ( B.E .)

BOSCHI column have been known for its efficiency & long life. There are plants working trouble free for more than THIRTY YEARS in various parts of the Globe.

Inside Photo of Air Separation Column Cold Box - Liquid Oxygen and Oxygen Gas Production.

All Piping and Sub coolers Condenser Upper Lower Column, Exchangers In 100% Cryogenic Grade Stainless Steel

WHY 100% CRYOGENIC GRADE STAINLESS STEEL AIR SEPARATION COLUMN WAS DEVEOPED BY UNIVERSAL BOSCHI FOR OXYGEN NITROGEN PLANTS?

  • Initially in the 1960’s and 70’s, all the air separation columns were made in copper including all the interconnecting piping.
  • All the European manufacturers started manufacturing columns in stainless steel in early 1980 .
  • The copper columns had low life and were prone to cracking under pressures and extreme temperature conditions.
  • Also copper reacts with oxygen to make impurities. So stainless steel of cryogenic grade.
  • Therefore, Universal engineers used the Boschi Italy European perfected and proven technology to manufacture world class air separation columns.
  • Universal started manufacturing Leak proof air separation columns.

UNIVERSAL R & D AND ENGINEERS HAS TAKEN 27 YEARS WITH BOSCHI ITALY TECHNCAL KNOW-HOW, ORIGINAL DESIGNS AND DRAWINGS TO MANUFACTURE A COLUMN WITH 100% STAINLESS STEEL VACUUM INSULATED CONDENSOR IN THE MAIN AIR SEPARATION COLUMN.

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100% cryogenic grade stainless steel column INSIDE PHOTO OF COLD BOX.
(PHOTO TAKEN PRIOR TO SHIPMENT TO USA) FOR BONE DRY MEDICAL GRADE LIQUID /GAS OXYGEN PRODUCTION

IMPORTANT NOTE

UNIVERSAL IS THE FIRST COMPANY TO DEVELOP THE 100% STAINLESS STEEL COLUMN IN 2002 WITH THE ORIGINAL DRAWINGS AND DESIGNS ACQUIRED FROM ING. L & A . BOSCHI LEGALLY SINCE 1985 OVER ONE DECADE .

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COLD BOX COLUMN -STAINLESS STEEL -CRYOGENIC GRADE BUILT TO EN-EUROEPAN/ASME STANDARDS

WHAT IS PROCESS SKID ?

THIS IS A COMPLETE PACKAGED UNIT SKID MOUNTED WITH ALL ITEMS FROM THE AFTER COOLER , MOISTURE SEPERATORS, NITROGEN COOLER , PRE-COOLING UNIT,OIL ADSORBER & HYDROCABON FILTERS

MOLECULAR SIEVE BATTERY WITH SPECIAL FILTERATION SYSTEM ALL FACTORY FITTED AND SUPPLIED AS A PACKAGED UNIT READY FOR INSTALLATION.

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PHOTO OF 2015 MODEL SKID MOUNTED PROCESS SKID FOR USA OIL AND HYDROCARBON FILERATION SYSTEM FOR HIGH AIR QUALITY AS PER EUROPEAN & AMERICAN STANDARDS AT UNIVERSAL BOSCHI DIVISION, NEW DELHI

HISTORY

THE OXYGEN NITROGEN PLANTS IN THE EARLY 1960 AND 70'S USED ALL PARTS SUCH AS COOLERS, CASCADE COOLER, PRE-COOLING UNIT ,MOISTURE SEPERATOR ,MOLECULARSIEVE BATTERY ETC MADE IN ORDINARY MILD STEEL AND PIPES OF COOLERS ALSO IN IRON AND M.S. .

SUBSEQUENTLY IN EUROPE AND AMERICA WITH THE DEVELOPMENT OF HIGHER STRENGTH CARBON STEEL PIPES AND HIGH TENSILE MATERIALS ASTM 106 GRADE B PIPES SEAMLESS AND ALSO CARBON STEEL WERE DEVELOPED AND USED IN THE MANUFACTURE OF COOLERS AND MOLECULAR SIEVE BATTERY OF OXYGEN NITORGEN PLANTS.

WHY PROCESS SKID WAS DEVELOPED BY UNIVERSAL IN 2002 FOR OXYGEN PLANTS ?

  • Before 2002 COOLERS, CASCADE COOLER, PRE-COOLING UNIT ,MOISTURE SEPERATOR ,MOLECULARSIEVE BATTERY ETC WERE SUPPLIED SEPERATELY AS INDIVIDUAL EQUIPMENTS WITH THE OXYGEN NITROGEN PLANT .
  • THERE WERE COMPLICATED CONCRETE FOUNDATIONS MADE AT THE PLANT SITE
  • LOT OF COMPLICATED PIPING AT SITE & DUE TO LACK OF PROPER WELDING FACILITIES LEAKAGEs OCCURRED
  • THERE WAS ALIGNMENT PROBLEM AND LOT OF DELAYS IN INSTALLATION OF THE OXYGEN PLANTS DUE SO MANY INDIVIDUAL SEPERATE PARTS
  • THERE WERE CHANCES OF DAMAGE AND MISSING PARTS WHICH IS COMPLETELY ELIMINATED BY A single PROCESS , SKID having all the PARTS OF THE PURIFICATION UNIT LIKE COOLERS, CASCADE COOLER, PRE-COOLING UNIT MOISTURE SEPERATOR ,MOLECULARSIEVE BATTERY ETC mounted & PRE-INSTALLED WITH PIPING .
  • Hence the installation time of Universal Boschi Oxygen Nitrogen plants reduced to only 15 to 20 days .
  • EARLIER THERE WERE OPERATIONAL PROBLEMS AS THERE WAS NO SINGLE POINT OF CONTROL .Hence now it is very easy to install & operate .
THE COMPLETE SET OF EQUIPMENTS AFTER THE AIR COMPRESSOR ARE NEATLY MOUNTES
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PHOTO OF PROCESS SKID COOLERS IN 100% STAINLESS STEEL OPTIONAL FEATURE ( CORROSION PROOF)
ALL STAINLESS STEEL COOLERS TANKS AND PIPING SPECIALLY MADE FOR USA MARKET

EXPANDER ( FORMERLY EXPANSION ENGINE )

THE CRYOGENIC EXPANER NEW MODEL HAS BEEN DEVELOPED IN 100% STAINLESS STEEL AND MICRON FINISHED PARTS FOR HIGH EFFICIENCY .

AFTER OVER 20 YEARS BY UNIVERSAL BOSCHI R&D DEPARTMENT and AFTER TAKING FEED BACK OF OVER 400 EXPANDERS MADE BY UNIVERSAL BOSCHI WORKING IN DIFFERENT PARTS OF THE GLOBE.

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EXPANSION ENGINE

SKID MOUNTED MEDIUM CAPACITY EXPANDER WITH ALL STAINLESS STEEL HEAD –STANDARD NEW MODEL

MAIN FEATURES OF NEW MODEL EXPANDER

  • COMPLETE SKID MOUNTED -FACTORY ALIGNED
  • INCORPORATES NEW TECHNOLOGY AND COOLING SYSTEM AND CAN BE INTEGRATED WITH PLC also.
  • LONG TROUBLE FREE WORKING CYCLES.
  • NEW DESIGN HAS CORROSION PROOF STAINLESS STEEL HEAD AND HOUSINGS.
  • VERY HIGH EFFICIENCY COMPARED TO CONVENTIONAL EXPANSION ENGINES USING MILD STEEL IRON HEAD AND PARTS MADE BY OTHER INDIAN MANUFACTURERS
  • LOW WORKING PRESSURES OF 5 TO 7 BAR FOR SELECT MODELS
  • OIL FREE DESIGN

AIR COMPRESSOR (OIL FREE) NEW TECHNOLOGY

UNIVERSAL BOSCHI IS SUPPLYING WITH A WIDE RANGE OF OIL FREE AIR COMPRESSORS FOR SELECT MODELS AND DEVELOPED COUNTRIES FACING STRINGENT SAFETY REQUIREMENTS. THESE ARE READY TO START PACKAGED UNITS AND ARE OIL FREE DESIGNS

WHY UNIVERSAL OFFERS WORLD CLASS OIL FREE AIR COMPRESSORS SOLUTIONS

  • COMPRESSORS AVAILABLE IN INDIA ARE MOSTLY OIL LUBRICATED OIL PISTON TYPE.
  • CONVENTIONAL AIR COMPRESSORS ARE ALL OIL LUBRICATED and MAY NOT be DESIGNED TO RUN CONTINOUSLY.
  • KIRLOSKAR IND INGERSOL RAND INDIA MAKE AIR COMPRESSORS ARE MOSTLY OIL LUBRICATED & Obsolete .
  • ALL PARTS ARE RUBBING WITH HEAVY CRANKSHAFTS AND RECIPROCATING MECHANISM AND ARE SUBJECT TO HIGH BREAKDOWN.
  • INGERSOL RAND DEVELOPED OIL PISTON COMPRESSOR IN 1923 & IS OLD TECHNOLOGY.
  • OXYGEN NITROGEN PLANTS NEED VERY HIGH QUALITY OF OIL FREE AIR WHICH CANNOT BE SUPPLIED USING INDIAN PISTON OIL COMPRESSORS.
  • SAFETY REQUIREMENTS DO NOT PERMIT OIL LADEN AIR TO ENTER COLUMN AND MIX WITH OXYGEN.
  • MANY ACCIDENTS ARE REPORTED EACH YEAR OF OXYGEN PLANTS USING HEVY BULKY OIL PISTON AIR COMPRESSORS.
  • HENCE OIL FREE AIR COMPRESSORS PROVIDE A COMPLETELY OIL FREE SOLUTION.
  • UNIVERSAL BOSCHI FELT THE DIRE NEED TO DEVELOP THE COMPLETE RANGE OF OIL FREE SOLUTION FOR OXYGEN PLANTS.
  • MEDICAL OXYGEN DOES NOT PERMIT TO USE OIL PISTON AIR COMPRESSORS.
  • FOOD GRADE NITROGEN AND HIGH QUALITY OXYGEN NOT PERMIT HYDROCARBONS ABOVE 0. 3 TO 3PPM.
BUYERS : DO NOT USE MUTI-4 STAGE OIL PISTON AIR COMPRESSORS FOR OXYGEN PLANTS.AS OIL CARRYOVER CAN BE VERY HIGH AND POSE SAFETY RISKS.

ATLAS COPCO ROTARY AIR COMPRESSORS -MOST PREFEREED IN THE WORLD

ROTARY AIR COMPRESSORS ATLAS COPCO USED IN UBT AND SELECT MODELS

  • FULLY AUTOMATIC WITH PLC OPERATION.
  • SINGLE PUSH BUTTON START.
  • TROUBLE FREE OPERATION.
  • OIL FREE RANGE OF ROTARY AIR COMPRESSORS AVAILABLE BY ATLAS COPCO.
  • NO SURPRISES WITH SUDDEN BREAKDOWNS LIKE PISTON COMPRESSORS.
  • ARE HIGHLY RELIABLE.
  • USES WORLD CLASS TECHNOLOGY.
  • SAVE UPTO 50 % OVERALL AVERAGE POWER BILLS.
  • AVOID BREAKDOWNS OF YOUR OXYGEN NITROGEN PLANTS.
  • IMPROVE PRODUCTION EFFICIENCY BY UPTO 100%.
  • 100% RELIABLE.
  • LOCAL SERVICE AND SUPPORT AVAILABLE IN MORE THAN 50 COUNTRIES FOR ATLAS COPCO AIR COMPRESSORS.
  • HENCE INCREASE YOUR PROFITS BY USING ATLAS COPSO AIR COMPESOORS.

Reliable Rotatary Atlas Copco Air Compressor Options Available With UBT/SELECT Models

SAVE TROUBLE- SAVE POWER UPTO 50%